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基于激光检测的矿用带式输送机输送带撕裂预警系统研究

Mining Conveyor Belt Tear Warning System Based on Laser Detection

  • 摘要: 在矿业生产中,矿用带式输送机输送带的裂纹检测对于保障生产安全至关重要。带式输送机在长时间负载运行的过程中,输送带容易发生撕裂等故障。为了准确识别输送带撕裂情况,研究提出了一种基于激光检测技术的输送带撕裂判断预警系统。该系统通过向输送带表面投射线性激光束,获取激光条纹图像,再利用多重图像预处理技术,结合改进的快速鲁棒特征算法进行图像特征提取,实现对输送带表面裂纹的高精度检测。实验结果表明,该系统的图像处理时间稳定在42 毫秒左右,平均准确率高达97.51 %,计算机资源占用率仅为28.91 %,输送带出现故障的概率仅为0.8。系统输出的可视化图像的峰值信噪比和结构相似性指标分别38 d B 和0.92。由此可见,研究所提方法能有效应用于矿区带式输送机输送带检测,减少带式输送机故障。该系统不仅为矿用带式输送机的输送带检测提供了一种新技术,减少了停机时间和维修成本,同时也为其他工业领域的输送带检测提供了一种新的思路。

     

    Abstract: In mining production, crack detection of mining belt conveyors is crucial for ensuring production safety. Belt conveyors are prone to tearing and other malfunctions during long-term load operation. In order to accurately identify the tearing situation of conveyor belts, a conveyor belt tearing judgment and warning system based on laser detection technology has been proposed. The system projects a linear laser beam onto the surface of the conveyor belt to obtain laser stripe images, and then uses multiple image preprocessing techniques, combined with an improved fast robust feature algorithm for image feature extraction, to achieve high-precision detection of surface cracks on the conveyor belt. The experimental results show that the image processing time of the system is stable at around 42 milliseconds, with an average accuracy of 97.51 %, a computer resource utilization rate of only 28.91 %, and a probability of conveyor belt failure of only 0.8. The peak signal-to-noise ratio and structural similarity index of the visualized image output by the system are 38 dB and 0.92, respectively. From this, it can be seen that the method proposed by the research institute can be effectively applied to the detection of conveyor belts in mining areas, reducing belt conveyor failures. This system not only provides a new technology for the detection of conveyor belts in mining belt conveyors, reducing downtime and maintenance costs, but also offers a new approach for conveyor belt detection in other industrial fields.

     

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