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典型鞍山式铁矿反浮选精矿矿浆流变性影响因素及其调控机制

Influencing factors and regulation mechanisms of slurry rheology of typical Anshan-type iron ore reverse flotation concentrate

  • 摘要: 以某典型鞍山式铁矿选矿厂反浮选铁精矿为对象,系统研究了浮选药剂、矿浆浓度、矿物粒度及降黏减阻剂等因素对矿浆流变性的影响规律,并揭示了相应调控机制。采用旋转流变仪、Zeta电位仪和傅里叶变换红外光谱(FTIR)等测试手段,结合DLVO理论计算,分析了阴离子聚丙烯酰胺(PAM)的降黏效果及其对浮选指标的影响。结果表明:捕收剂用量、矿浆浓度和细粒级含量是导致矿浆高黏度的主要因素;阴离子PAM在40 g/t用量下可使表观黏度降低约25 %,其通过氢键和静电吸附于矿物表面,显著提高颗粒间静电排斥能垒,强化矿浆分散性。研究为铁精矿浆流变调控、浮选工艺优化提供了理论依据与技术参考。

     

    Abstract: Using the reverse flotation iron concentrate from a typical Anshan-type iron ore dressing plant as the research subject, this study systematically investigated the effects of flotation reagents, pulp concentration, mineral particle size, and viscosity- and drag-reducing agents on pulp rheology and revealed the corresponding regulation mechanisms. The viscosity-reducing effect of anionic polyacrylamide (PAM) and its influence on flotation performance indices were investigated using rotational rheometry, zeta potential analysis, and Fourier transform infrared spectroscopy (FTIR), combined with calculations based on DLVO theory. The results show that collector dosage, pulp concentration and fine particle content are the main factors leading to high pulp viscosity. Anionic PAM can reduce the apparent viscosity by about 25 % at a dosage of 40 g/t. It is adsorbed onto mineral surfaces through hydrogen bonding and electrostatic interactions, which significantly increases the electrostatic repulsion energy barrier between particles and enhances pulp dispersion. This study provides a theoretical foundation and technical guidance for controlling the rheological properties of iron concentrate pulp and optimizing flotation processes.

     

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