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内蒙古矿业ϕ7.9 m×13.6 m大型球磨机钢球配比DEM仿真模拟分析研究

Discrete element simulation analysis of steel ball size distribution in ϕ7.9 m × 13.6 m large ball mill at Inner Mongolia Mining

  • 摘要: 针对内蒙古矿业ϕ7.9 m×13.6 m大型球磨机介质配比不合理、磨矿产品粒度组成较差的问题,基于矿石力学性质和磨矿给矿粒度组成,采用球径半理论最终确定磨机初装配比方案为ϕ70∶ϕ50∶ϕ40∶ϕ30=20∶40∶30∶10。磨矿对比试验结果表明,推荐的初装配比方案较现场方案,过粗级别+0.2 mm产率降低了1.29百分点,中间易选级别+0.010~−0.074 mm产率提高了5.10百分点,磨矿细度−0.074 mm产率提高了4.63百分点。DEM模拟仿真结果表明,推荐初装方案碰撞总能量比现场方案提高了7 316 706.574 J,钢球−矿石、矿石−矿石的碰撞能量比现场方案提高了3.79百分点,钢球−钢球、钢球−衬板的碰撞能量比现场方案降低了1.31百分点,钢球尺寸碰撞能量≥0.01 J比现场方案提高了4 558 932组。通过DEM仿真模拟分析研究验证了推荐初装方案的合理性,为选矿厂提供可靠的参数依据。

     

    Abstract: To address the unreasonable size distribution of the grinding media and the poor particle size distribution of the grinding product from the large Φ7.9 m × 13.6 m ball mill at Inner Mongolia Mining, the initial ball charge composition was determined to be ϕ70∶ϕ50∶ ϕ40∶ϕ30 = 20∶40∶30∶10 using the semi-theoretical ball-diameter method based on the mechanical properties of the ore and the particle size distribution of the grinding feed. The comparative grinding test results show that, compared with the on-site scheme, the recommended initial ball charge scheme reduces the yield of the excessively coarse +0.2 mm fraction by 1.29 percentage points, increases the yield of the readily beneficiated intermediate −0.074 to +0.010 mm fraction by 5.10 percentage points, and increases the yield of the −0.074 mm fraction by 4.63 percentage points. The discrete element simulation results show that, relative to the on-site scheme, the recommended initial ball charge scheme increases the total collision energy by 7 316 706.574 J and the combined proportion of collision energy attributable to steel ball-ore and ore-ore collisions by 3.79 percentage points, while decreasing the combined proportion attributable to steel ball-steel ball and steel ball-liner collisions by 1.31 percentage points and increasing the number of collision events with collision energy ≥0.01 J by 4 558 932. The discrete element simulation analysis confirms that the recommended initial ball charge scheme is reasonable and provides a reliable basis for parameter selection at the concentrator.

     

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