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浮选调浆设备的发展历程、应用及展望

Development, applications, and prospects of flotation conditioning equipment

  • 摘要: 调浆是浮选工艺中连接给料磨矿与分选体系的核心“桥梁”,本质是利用流体动能驱动药剂高效分散并实现矿物表面的选择性改质。系统梳理了浮选调浆的微观作用机理,重点揭示了能量耗散机制与复杂流场环境对药剂吸附动力学进程的影响。综述了从传统机械搅拌、流体动力、静态混合,到现代高强度与特殊功能调浆装备的技术演变及其选矿应用现状。面对微细粒级与极难选矿物体系带来的严峻挑战,明确提出高强度调浆技术有望突破其分选瓶颈;未来,调浆装备将向跨尺度精准设计、多物理场耦合与智能化方向发展,并融合数字孪生技术实现调浆过程的精准调控与自适应优化。研究结果可为新一代高效调浆装备的开发提供理论依据与技术参考。

     

    Abstract: Pulp conditioning serves as a critical link between the feeding and grinding stages and the subsequent separation stages in flotation processes. Its essence lies in harnessing fluid kinetic energy to achieve efficient reagent dispersion and selective surface modification of mineral particles. This paper systematically reviewed the microscopic mechanisms underlying flotation pulp conditioning, focusing on how energy dissipation and complex flow fields affect reagent adsorption kinetics. This paper reviewed the technological evolution of flotation conditioning, from conventional methods such as mechanical stirring, hydrodynamic mixing, and static mixing to modern high-intensity and specialized conditioning devices, as well as their current applications in mineral processing. This study highlighted the potential of high-intensity pulp conditioning technology to overcome the separation bottlenecks associated with fine and ultrafine mineral particles and highly refractory ore systems. In the future, conditioning equipment is expected to advance toward multiscale precision design, multiphysics coupling, and intelligent operation, with digital twin technologies integrated to enable precise regulation and adaptive optimization of the conditioning process. The findings provide a theoretical basis and technical guidance for the development of next-generation high-efficiency pulp conditioning equipment.

     

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