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面向矿用带式输送机的永磁变频恒扭矩自动张紧控制研究

Permanent magnet variable-frequency constant-torque automatic tensioning control for mining belt conveyors

  • 摘要: 为解决矿用带式输送机张紧装置自动化程度低、动态响应慢等问题,研究创新性地设计了一种永磁变频恒扭矩自动张紧控制装置,并构建永磁变频电机矢量控制策略。基于带式输送机张紧机构动力学特性,建立张力控制传递函数模型,并采用Simulink对控制系统进行仿真。结果表明:在设定电动机输出转矩650 N·m、稳定转速75 r/min的工况下,电动机启动后转速和电磁转矩快速响应,并在0.058 s达到稳定状态;三相定子电流在0.05 s内恢复为稳定正弦波形。当0.22 s施加负载转矩扰动时,电动机转矩、转速及三相电流均能够快速恢复稳定。此外,控制策略的张力调节时间仅0.10 s。研究方法能够显著提高矿用带式输送机的自动化程度和动态响应性能,充分展现了永磁变频技术在工业自动化领域的应用潜力和优势。

     

    Abstract: To solve problems such as low automation and slow dynamic response in the tensioning systems of mining belt conveyors, this study proposed an innovative automatic tensioning control device incorporating a permanent magnet variable-frequency motor with constant-torque capability and developed a corresponding vector control strategy. A tension control transfer function model was established based on the dynamic characteristics of the belt conveyor’s tensioning mechanism, and the control system was simulated using Simulink. The results show that, with the motor output torque set to 650 N·m and the steady-state speed to 75 r/min, the motor speed and electromagnetic torque respond rapidly after startup and reach steady state within 0.058 s, while the three-phase stator currents stabilize into sinusoidal waveforms within 0.05 s. When a load torque disturbance is applied at 0.22 s, the motor torque, speed, and three-phase currents all quickly return to a steady state. Furthermore, the tension adjustment time achieved by the proposed control strategy is only 0.10 s. This approach significantly improves the degree of automation and dynamic response of mining belt conveyors, demonstrating the potential and advantages of permanent magnet variable-frequency technology for industrial automation.

     

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