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基于SAB碎磨工艺的磨矿系统优化与应用实践

Optimization and practical application of grinding system based on SAB comminution process

  • 摘要: 针对阳新弘盛铜业有限公司炉渣选矿半自磨磨矿系统在试生产阶段暴露出故障率高、处理能力不足和磨矿指标较差等问题,系统性地开展了提高系统稳定性和磨矿效率的专项研究与应用:通过现场考察和深入分析近2年停机数据,确定皮带输送系统、振动筛及半自磨机是主要故障点;采用设备结构改造、工艺参数优化及管理流程优化等措施,使得SAB碎磨工艺磨矿系统非计划故障停机时长大幅降低。优化改造实践结果表明:改造后直线振动筛筛下产品−200目质量分数从32.69 %提高至39.92 %,磨机利用系数由0.426 t/(m3·h)提高至0.518 t/(m3·h),半自磨系统故障停机时长减少185.92 h,降幅达65.44 %,入选矿浆−325目质量分数由75 %提高至82 %,直接经济效益约224万元/年。该优化应用实践为行业内同类SAB碎磨工艺磨矿系统的高效稳定运行提供了有效的技术方案与优化改造经验。

     

    Abstract: To address the high failure rate, insufficient processing capacity, and unsatisfactory grinding performance observed during trial operation of the semi-autogenous grinding (SAG) system for slag beneficiation at Yangxin Hongsheng Copper Industry Co., Ltd., a systematic study was conducted and corresponding measures were implemented to improve system stability and grinding efficiency. Through field investigation and an in-depth analysis of downtime data from the previous two years, the belt conveyor system, vibrating screen, and SAG mill itself were identified as the main sources of failure. Equipment modifications, process parameter optimization, and management procedure improvements were then implemented, significantly reducing unplanned downtime in the SAB grinding system. The results show that, after modification, the mass fraction of −200-mesh material in the undersize product of the linear vibrating screen increases from 32.69 % to 39.92 %, the mill utilization coefficient increases from 0.426 t/(m3·h) to 0.518 t/(m3·h), SAG system downtime due to failures decreases by 185.92 h, or 65.44 %, and the mass fraction of −325-mesh material in the feed slurry increases from 75 % to over 82 %. The direct economic benefit is approximately CNY 2.24 million per year. This optimization practice provides an effective technical solution and valuable experience in modifying similar SAB grinding systems to achieve efficient and stable operation.

     

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