高级检索

轻质吸能让压预制支护材料研究与应用

Research and application of lightweight energy-absorbing yielding precast support materials

  • 摘要: 金属矿山开采正处于“由易至难、由浅至深”的关键转型期,常面临岩体破碎、软岩大变形等工程难题。传统支护中多采用钢拱架+背木的联合支护形式,但GB 16423—2020《金属非金属矿山安全规程》禁止井下永久支护使用木材而面临淘汰。通过轻质吸能类膏体材料轻质吸能让压的特点,结合轻钢龙骨和钢筋网约束强化力学性能,研发了一种水泥圆木支护材料,可有效替代木材,并系统探究了材料干密度、养护龄期、支护跨度、叠层布置及改性填料对构件抗弯承载、变形吸能性能的影响。结合应用实践,该新型支护材料与钢拱架形成的联合支护体系,巷道围岩应力可在20 d内完成释放并达到稳定受力平衡,可有效适配破碎带、断裂带复杂巷道支护工况,支护结构受力合理、无失稳破坏问题,可完全替代传统圆木,且无易燃、易腐等问题,可有效解决深部破碎带、断裂带巷道围岩大变形、支护失稳、巷道返修频繁等难题,为深部矿山软岩大变形巷道支护提供了新型可靠的技术方案。

     

    Abstract: Metal mining is undergoing a critical transition from relatively easy to increasingly difficult mining conditions and from shallow to deep mining, frequently encountering engineering challenges such as fractured rock masses and large deformation of soft rock. Traditional support systems mostly use combined support with steel arches and timber lagging, but this method is being phased out because GB 16423—2020 Safety Regulations for Metal and Nonmetal Mines prohibits the use of timber for permanent underground support. Based on the lightweight, energy-absorbing, and yielding characteristics of lightweight energy-absorbing paste materials, a cement-based round-timber support material was developed, with its mechanical properties enhanced through confinement by light-gauge steel framing and reinforcing mesh, to effectively replace timber. The effects of dry density, curing age, support span, layered arrangement, and modified fillers on the flexural bearing capacity and deformation energy-absorption performance of the components were systematically investigated. Field application results show that the combined support system consisting of the new support material and steel arches enables surrounding rock stress to be released within 20 d and a stable stress equilibrium to be achieved. The system is well suited to complex roadway support conditions in fractured and fault zones, exhibiting reasonable load-bearing behavior without instability or failure of the support structure. The new support material can completely replace traditional round timber and avoids problems such as flammability and decay. It effectively addresses problems such as large deformation of surrounding rock, support instability, and frequent roadway rehabilitation in deep fractured and fault zones, providing a novel and reliable technical solution for the support of soft rock roadways with large deformation in deep mines.

     

/

返回文章
返回