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甘肃某难处理金矿石选择性磨矿及磨选协同优化的试验研究

Experimental study on selective grinding and synergistic optimization of grinding-flotation for refractory gold ore in Gansu Province

  • 摘要: 甘肃某金矿石是典型的低品位含砷难处理金矿石,平均金品位为1.5 g/t左右。为提升浮选指标,对选矿厂磨浮系统开展流程考查工作。+74 μm粗粒级和−5 μm微细粒级的回收率分别仅为62.67 %和73.42 %,是导致尾矿中金属损失的主要原因。因此,采用选择性磨矿及磨选协同优化的技术思路,提出“入浮细度‘放粗’+强捕收剂+强化中矿再磨”的优化方案。在小型试验基础上开展了工业试验,结果表明:溢流细度−74 μm占比由88.8 %降至82.2 %,有效降低了不利于回收的−5 μm占比,该粒级损失率从6.23 %降低至3.59 %;优化艾砂磨机参数,强化了中矿再磨效果,新增易选粒级硫化物占比由2.74 %提高至11.04 %;用戊基黄药替代组合捕收剂中的丁基黄药,并提升戊基黄药与MC的配比至3∶1,+74 μm粗粒级回收率从62.67 %提升至73.67 %。通过磨矿制度与浮选药剂制度的协同调控,粗、细粒金回收效率同步提升,金综合回收率由86.26 %提升至87.12 %,提高0.86百分点,实现了磨矿产品与浮选指标的有效联动。fineness of floating

     

    Abstract: Ore from a mine in Gansu Province is a typical low-grade, arsenic-bearing refractory gold ore with an average gold grade of approximately 1.5 g/t. To improve the flotation performance of this gold ore, a process survey was conducted on the grinding-flotation circuit of the concentrator. The results of the analysis show that the recoveries of the +74 μm coarse fraction and the −5 μm ultrafine fraction are only 62.67 % and 73.42 %, respectively, and that these low recoveries are the main causes of metal loss to the tailings. Therefore, based on selective grinding and the synergistic optimization of grinding and flotation, an optimization scheme involving "coarser grinding of fineness of floating + use of a strong collector + intensified middlings regrinding" was proposed. Industrial trials were carried out following bench-scale tests. The results show that the −74 µm content in the overflow decreases from 88.8 % to 82.2 %, reducing the content of the −5 µm fraction that is detrimental to recovery. The loss rate of this fraction decreases from 6.23 % to 3.59 %. The operating parameters of the IsaMill were optimized. As a result, the middlings regrinding effect is enhanced, and the sulfide content in the newly generated readily floatable size fraction increases from 2.74 % to 11.04 %. Furthermore, butyl xanthate in the combined collector system was replaced with amyl xanthate, and the dosage ratio of amyl xanthate to MC was increased to 3∶1. The recovery of the +74 µm coarse fraction increases from 62.67 % to 73.67 %. Through coordinated adjustment of the grinding regime and the flotation reagent regime, gold recoveries in both coarse and fine size fractions are improved simultaneously, and the overall gold recovery increases from 86.26 % to 87.12 %, an increase of 0.86 percentage points, thus achieving effective linkage between grinding products and flotation performance.

     

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