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矿浆环境对磨矿过程及磨矿产品特性的影响

Influence of slurry environments on grinding processes and product characteristics

  • 摘要: 磨矿作业是选矿流程的关键环节,能耗通常占选矿总能耗的50 %以上,且产品粒度与单体解离度直接决定后续分选指标。传统研究多从力学角度解析磨矿过程,但随着复杂难选矿石增多,矿浆环境对磨矿过程及产品特性的调控作用逐渐受到关注。通过系统综述矿浆物理特性、化学环境及气相与微量组分对磨矿过程的影响机制,认为矿浆浓度、流变特性与润湿性等物理因素通过调控颗粒运动状态与能量传递效率影响磨矿过程;pH、离子强度、氧化还原电位及工艺药剂通过改变颗粒表面电性与双电层结构,调控分散与团聚平衡及介质腐蚀作用;溶解气体与微量离子则通过界面吸附及多相界面反应,改变矿物表面理化性质与流变阈值,间接影响裂纹萌生与扩展。上述因素的协同作用影响磨矿效率、比能耗及产品粒度分布特征。在此基础上,探讨了矿浆环境调控在强化磨矿效果中的应用前景,并展望了多因素耦合机制解析、磨矿与选别协同优化、矿浆环境动态调控及智能化磨矿技术的发展方向,为构建高效节能、粒度精准可控的绿色智能磨矿体系提供理论依据与技术参考。

     

    Abstract: Grinding is a key link in mineral processing, typically accounting for more than 50% of the total energy consumption. The particle size and liberation degree of grinding products directly determine the performance of subsequent separation processes. Traditional studies mostly analyze the grinding process from a mechanical perspective, but with the increasing utilization of complex and refractory ores, the regulating effects of slurry environments on grinding processes and product characteristics gradually attract attention. The mechanisms by which slurry physical properties, chemical conditions, gaseous components, and trace constituents influence grinding processes were systematically reviewed. Physical factors, including slurry concentration, rheological properties, and wettability, affect grinding processes by regulating particle motion states and energy transfer efficiency. pH, ionic strength, redox potential, and process reagents modify particle surface charges and electrical double-layer structures, thereby controlling the balance between particle dispersion and aggregation as well as the corrosion behavior of the grinding media. Dissolved gases and trace ions change mineral surface physicochemical properties and rheological thresholds through interfacial adsorption and multiphase interfacial reactions, thereby indirectly affecting crack initiation and propagation. The synergistic effects among these factors collectively determine grinding efficiency, specific energy consumption, and particle size distribution characteristics of the product. On this basis, the application prospect of slurry environment regulation for enhancing grinding performance was discussed, and future research directions were proposed, including multi-factor coupling mechanism analysis, synergistic optimization between grinding and mineral separation, dynamic regulation of slurry environments, and intelligent grinding technologies. Theoretical insights and technical reference were provided for the development of efficient, green, and intelligent grinding systems with precise particle size control.

     

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