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新型捕收剂在金矿浮选中的应用及作用机理研究

Application of a novel collector in gold ore flotation and investigation of its interaction mechanism

  • 摘要: 针对山东某金矿现有黄药+黑药捕收剂体系微细粒金回收率低、尾矿指标波动大、厂区药剂异味突出等难题,采用新型捕收剂锐金212开展浮选应用与机理研究。在系统察明矿石矿物组成、金赋存状态与嵌布特征的工艺矿物学基础上,通过实验室浮选试验完成药剂种类筛选与用量优化,并通过20 d工业调试试验验证其生产适配性,结合配位化学理论阐释微观作用机制。研究结果表明:矿石中金以独立自然金与载金黄铁矿为主要赋存形式,-0.020 mm 微细粒级占31.19 %,是传统药剂回收效果差的根本原因;实验室条件下锐金212在全用量梯度内分选性能均优于黄药+黑药体系,用量90 g/t条件下即可实现95.15 % 的金回收率与13.03 g/t的精矿金品位;工业生产中,锐金212在单耗降低23.1 % ~ 38.5 %的条件下,尾矿平均金品位由0.21 g/t 降至0.15 g/t,金回收率提升约2百分点,指标稳定性与精矿质量同步提升,同时消除生产现场刺激性异味;按年运行330 d、黄金价格800 元/g测算,最优药剂制度下年综合效益可提升729.43万元。机理分析显示,锐金212通过增强的σ-π协同成键强化对载金黄铁矿的化学吸附,同时凭借高分子极化率与自然金形成强色散作用,双重作用机制实现了对载金硫化物与独立自然金的同步高效捕收。该药剂技术、经济与环保优势显著,可为同类金矿山提质增效与绿色升级提供技术支撑。

     

    Abstract: To address the technical bottlenecks of low micro-fine gold recovery, large fluctuation in tailing grade, and prominent pungent odor of reagents in the existing xanthate + dithiophosphate collector system at a gold mine in Shandong Province, this study investigates the flotation application and action mechanism of a novel collector Ruijin 212. Based on a systematic process mineralogy analysis that clarifies the ore mineral composition, gold occurrence modes and dissemination characteristics, reagent type screening and dosage optimization were carried out through laboratory flotation tests, and its industrial adaptability was verified via a 20-day commissioning trial. The microscopic interaction mechanism was elucidated on the basis of coordination chemistry theory.The results showed that gold occurred primarily as discrete native gold and in gold-bearing pyrite. The −0.020 mm fraction accounted for 31.19% of the ore, which was identified as the principal cause of the poor recovery achieved using conventional collectors. Under laboratory conditions, Ruijin 212 outperformed the xanthate + dithiophosphate system across all dosage gradients: at a dosage of 90 g/t, it achieved a gold recovery of 95.15% and a concentrate gold grade of 13.03 g/t. In industrial production, Ruijin 212 reduces the unit reagent consumption by 23.1%~38.5%, lowers the average tailing gold grade from 0.21 g/t to 0.15 g/t, and increases gold recovery by approximately 2 percentage points. The stability of process indexes and concentrate quality are improved simultaneously, and the irritating odor at the production site is completely eliminated. Calculated based on 330 days of annual operation and a gold price of 800 yuan per gram, the optimal reagent regime can raise the annual comprehensive benefit by 7.2943 million yuan. Mechanism analysis reveals that Ruijin 212 enhances chemisorption on gold-bearing pyrite through strengthened σ-π synergistic bonding, and forms strong dispersion forces with native gold by virtue of its high molecular polarizability. This dual mechanism realizes simultaneous and efficient collection of both gold-bearing sulfides and discrete native gold. With remarkable technical, economic and environmental advantages, this reagent can provide technical support for quality improvement, efficiency enhancement and green upgrading of similar gold mines.

     

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