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胶磷矿双反浮选药剂及伴生稀土元素回收研究进展及展望

Research advances and prospects in reagents for double reverse flotation of collophanite and recovery of associated rare earth elements

  • 摘要: 中低品位胶磷矿中磷灰石与白云石、石英等脉石矿物嵌布关系复杂、表面性质相近,单一浮选流程难以兼顾碳酸盐和硅酸盐脉石矿物的脱除及磷资源回收。双反浮选通过分步调控矿浆化学环境与药剂体系,依次反浮选脱除碳酸盐脉石矿物和硅质脉石矿物,是处理复杂难选胶磷矿的重要技术。围绕药剂作用机制及应用进展,系统综述了脱镁阶段磷矿物抑制剂和阴离子捕收剂,以及脱硅阶段胺类、季铵盐、两性和组合捕收剂的研究现状,并进一步概述了磷矿伴生稀土元素回收研究进展。比较不同药剂在选择性、低温适应性、泡沫行为、药剂消耗及环境影响等方面的特点。现有药剂体系仍存在矿物表面性质相近导致选择性不足、脂肪酸类捕收剂低温性能较差、胺类捕收剂泡沫难以调控、酸碱矿浆切换成本较高、伴生金属元素回收与磷矿选别协同不足,以及绿色药剂种类有限等问题。未来应围绕双反浮选与金属回收全流程协同优化,进一步阐明药剂的界面吸附机制及构效关系,结合分子模拟、原位表征和数据驱动方法开展药剂理性设计。在此基础上,重点开发低温高效、选择性优异、环境友好且药剂间相容性良好的协同复配体系,以及适用于酸性环境的新型脱硅捕收剂,并加强伴生稀土元素高效富集研究。在兼顾全流程分选选择性、稀土元素回收效果、药剂总耗量、泡沫可控性与循环回水适应性的前提下,系统开展新型药剂体系针对复杂难选胶磷矿的工艺适应性研究和工业化稳定运行验证。

     

    Abstract: In medium- and low-grade collophanite ores, complex intergrowths and similar surface properties of apatite and gangue minerals such as dolomite and quartz make it difficult for a single flotation process to remove both carbonate and silicate gangue while recovering phosphorus. Double reverse flotation sequentially removes carbonate and siliceous gangue by adjusting pulp chemistry and reagent systems at each stage, making it an important technique for processing complex, difficult-to-beneficiate collophanite ores. This paper systematically reviews the mechanisms of action of flotation reagents used in double reverse flotation and recent advances in their applications. The review covers phosphate mineral depressants and anionic collectors in the magnesium-removal stage, as well as amine-based, quaternary ammonium salt-based, amphoteric, and combined collectors in the silica-removal stage. Advances in the recovery of associated rare earth elements from phosphate ores are also summarized. Different reagents are compared in terms of selectivity, low-temperature adaptability, froth behavior, reagent consumption, and environmental impact. Current reagent systems face several limitations: insufficient selectivity due to similarities in mineral surface properties, poor low-temperature performance of fatty acid collectors, difficulties in controlling froth produced by amine collectors, high costs associated with switching between acidic and alkaline pulp conditions, inadequate coordination between the recovery of associated metal elements and phosphate ore beneficiation, and a limited range of environmentally friendly reagents. Future research should focus on optimizing double reverse flotation and metal recovery in an integrated manner throughout the entire process. Further efforts should be made to clarify the interfacial adsorption mechanisms and structure-activity relationships of flotation reagents and to integrate molecular simulation, in situ characterization, and data-driven methods into their rational design. On this basis, priority should be given to developing synergistic reagent blends with high efficiency at low temperatures, high selectivity, low environmental impact, and good compatibility among components, as well as novel silica-removal collectors suitable for acidic conditions. Research on the efficient enrichment of associated rare earth elements should also be strengthened. Future work should systematically evaluate the suitability of new reagent systems for processing complex, difficult-to-beneficiate collophanite ores and verify their operational stability under industrial conditions, taking into account overall separation selectivity, rare earth element recovery, total reagent consumption, froth controllability, and compatibility with recycled process water.

     

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