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浮选数据高效软测量的多任务重构框架

A multi-task reconstruction framework for data-efficient soft sensing in flotation

  • 摘要: 浮选回收率是流程优化与闭环控制的重要指标,但其获取成本高且滞后明显,传感器噪声强且工况波动大,削弱了小样本条件下模型的可靠性。提出一种浮选数据高效软测量的多任务重构框架(PM框架),将分层贝叶斯去噪与物理先验增强Transformer相结合,通过监督回归与掩码特征重构联合优化学习浮选回收率映射关系,并采用有界激活将预测值约束在0,100。基于浮选数据集的试验结果表明,PM框架取得RMSE=2.437、R2=0.960 3;相较于最优对比模型TabTransformer,RMSE、MAE和MAPE分别降低约12.8 %、15.7 %和13.2 %。结果表明:PM框架在当前数据集上提高了预测精度且具有更好的稳定性和抗噪性,为复杂浮选过程的小样本回收率软测量提供了可参考的模型框架。

     

    Abstract: Flotation recovery is a key performance indicator for process optimization and closed-loop control. However, costly and delayed assay labels, substantial sensor noise, and fluctuating operating conditions undermine model reliability when labeled data are limited. This study proposes a multi-task reconstruction-based soft-sensing framework (PM) that combines hierarchical Bayesian denoising with a Transformer enhanced by physical priors. The framework jointly optimizes supervised regression and masked feature reconstruction to learn the relationship between process variables and flotation recovery, while a bounded activation function constrains predictions to 0, 100. Experiments on a mineral flotation dataset yield an RMSE of 2.437, and an R2 of 0.9603. Compared with TabTransformer, the best-performing baseline, PM reduces RMSE, MAE, and MAPE by approximately 12.8 %, 15.7 %, and 13.2 %, respectively. The results indicate that the framework improves prediction accuracy, stability, and noise robustness on the current dataset, providing a reference modeling framework for small-sample soft sensing of recovery in complex flotation processes.

     

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