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某金矿浮选尾矿的浮选工艺优化与应用

Optimization and Application of Flotation Process for Gold Mine Tailings

  • 摘要: 针对某金矿的浮选尾矿中金回收率低、重选精矿返回主系统引发水平衡与浓度平衡破坏等问题,系统开展了工艺矿物学分析与浮选条件优化试验。工艺矿物学研究表明,重选精矿中金主要赋存状态为裸露—半裸露自然金,占比81.40 %。但仍存在约18.60 %的包裹金需通过再磨实现有效解离。因此,构建了再磨—再选独立循环回路,重点对磨矿细度与捕收剂制度进行了系统优化。条件试验结果表明,在磨矿细度为−0.074 mm占比75 %、组合捕收剂MA+MC用量为30+30 g/t的条件下,可实现金高效选择性回收。闭路浮选试验获得了金精矿金品位12.49 g/t、金回收率67.25 %的指标。工业应用实践显示,采用独立再选回路后,最终金精矿金平均品位由改造前的29.00 g/t提高至30.67 g/t,尾矿金品位由0.120 g/t降至0.082 g/t,全流程金总回收率由88.43 %提升至91.45 %,系统运行稳定性显著增强。研究表明,通过设立独立再磨—再选回路并对关键工艺参数进行优化,可有效解决重选精矿返回主系统导致的干扰问题,显著提高金回收率与精矿质量,为同类矿山尾矿资源的高效回收提供技术参考。

     

    Abstract: To address the low gold recovery from flotation tailings and the disruption of water and pulp density balances caused by returning gravity concentrate to the main circuit, systematic process mineralogical analysis and flotation condition optimization tests were conducted. Mineralogical analysis reveals that gold in the gravity concentrate occurs mainly as liberated or semi-liberated native gold, accounting for 81.40% of the total. Approximately 18.60% of the gold occurs as encapsulated gold and requires regrinding for effective liberation. An independent regrinding and re-flotation circuit was therefore established, with a focus on optimizing grinding fineness and the collector regime. Test results indicate that efficient and selective gold recovery can be achieved at a grinding fineness of 75% passing 0.074 mm and a combined MA+MC collector dosage of 30+30 g/t. Closed-circuit flotation tests yield a gold concentrate grade of 12.49 g/t with a gold recovery of 67.25%. Industrial application shows that after adopting the independent circuit, the final gold concentrate grade increases from 29.00 g/t to 30.67 g/t, the grade of gold in tailings decreases from 0.120 g/t to 0.082 g/t, and overall gold recovery improves from 88.43% to 91.45%, along with significantly enhanced operational stability. This study demonstrates that implementing an independent regrinding and re-flotation circuit with optimized process parameters can effectively mitigate disturbances caused by returning gravity concentrate to the main circuit, significantly improve gold recovery and concentrate quality, and provide a technical reference for efficient tailings re-processing in similar operations.

     

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