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氧硫混浮工艺在高氧化率铅锌矿浮铅提质降锌中的应用研究

Study on application of oxide-sulfide bulk flotation process for improving lead grade and reducing zinc content in lead flotation of highly oxidized lead−zinc ores

  • 摘要: 针对高氧化率铅锌矿浮选回收率低的技术难题,以复杂难选的高氧化率铅锌矿石为研究对象,通过系统的工艺矿物学分析与浮选试验,构建了“优先浮铅—氧硫混浮”工艺流程。在铅浮选回路中采用复合捕收剂DF-11强化铅矿物回收;在锌浮选阶段引入组合捕收剂(DF-11和DF-12)协同活化氧化锌矿物。通过硫化钠的双重作用,既作为氧化矿物的硫化剂,又可有效抑制硫化锌矿物,实现了铅、锌的高效分离。全流程闭路试验表明,铅回路经“一次粗选、三次扫选、三次精选”的工艺流程,最终获得铅精矿中铅品位为56.15 %、铅回收率为84.74 %;锌精矿中锌品位为49.60 %、锌回收率为81.87 %。所得铅、锌精矿质量均满足相关行业标准中三级品的要求。该研究为高氧化率铅锌矿的资源高效利用提供了参考。

     

    Abstract: To address the technical challenge of low flotation recovery in highly oxidized lead−zinc ores, a systematic process mineralogical analysis and flotation tests were conducted on a complex and refractory highly oxidized lead−zinc ore. A process flow of "preferential lead flotation, oxide-sulfide bulk flotation" was developed. In the lead flotation circuit, the composite collector DF-11 was employed to enhance the recovery of lead minerals. In the zinc flotation stage, a combined collector system (DF-11 and DF-12) was introduced to synergistically activate oxidized zinc minerals. Leveraging the dual functions of sodium sulfide, acting both as a sulfidizing agent for oxidized minerals and an effective depressant for sulfide zinc minerals, efficient separation of lead and zinc was achieved. The full closed-circuit test results show that the lead circuit, using a process of "one roughing, three scavenging, and three cleaning", ultimately produces a lead concentrate with a lead grade of 56.15 % and a lead recovery of 84.74 %. The zinc concentrate achieves a zinc grade of 49.60 % and a zinc recovery of 81.87 %. The quality of both the lead and zinc concentrates meets the requirements for third-grade products under the relevant industry standards. This study provides a reference for the efficient utilization of resources in highly oxidized lead−zinc ores.

     

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