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某金矿石半自磨和闪速浮选联合流程试验研究

Experimental study on a combined process of semi-autogenous grinding and flash flotation for a gold ore

  • 摘要: 针对某金矿石开展了半自磨与闪速浮选联合流程试验研究。通过对矿石进行矿物学分析、可磨性试验及常规浮选与闪速浮选条件试验,系统考察了该矿石的碎磨特性与浮选行为。研究结果表明:该矿石属于易碎、易磨类型,其邦德功指数较低(WiBM为16.3 kW·h/t),且抗冲击与抗磨剥性能参数(A×b=70.47、ta=0.82)均表明其适宜采用半自磨工艺。常规浮选金回收率为87.30 %。在此基础上引入闪速浮选后,可在粗粒级(−0.5 mm占比80 %)预先回收约30.01 %的金,联合流程闭路试验的金综合回收率为88.95 %,较单一常规浮选提高了1.65百分点,尾矿中金品位降至0.41 g/t。该联合流程实现了对粗颗粒金矿物早收的目的,有效缓解了过磨泥化问题,为提高同类矿石分选效率并实现节能降耗提供了可行的工艺路径。

     

    Abstract: An experimental study was conducted on a combined process of semi-autogenous grinding and flash flotation for a gold ore. By performing mineralogical analysis, grindability tests, and conditional experiments involving conventional flotation and flash flotation, the comminution characteristics and flotation behavior of the ore were systematically investigated. The results indicate that the ore is easily breakable and grindable, with a low Bond work index (WiBM of 16.3 kW·h/t). Additionally, its impact resistance and abrasion resistance parameters (A×b = 70.47, ta = 0.82) suggest it is suitable for the semi-autogenous grinding process. Conventional flotation achieves a gold recovery of 87.30 %. Based on this, the introduction of flash flotation enables the pre-concentration of 30.01 % of the gold in the coarse fraction (with −0.5 mm accounting for 80 %). In the closed-circuit test of the combined process, the comprehensive gold recovery reaches 88.95 %, which is an improvement of 1.65 percentage points compared to conventional flotation alone. The gold grade in the tailings decreases to 0.41 g/t. This combined process achieves the early recovery of coarse gold minerals, effectively alleviating issues of overgrinding and slime formation. It provides a feasible technological pathway for improving the separation efficiency of similar ores while achieving energy conservation and consumption reduction.

     

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