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低碱度石灰与BH506对铜钼矿的浮选试验研究

Experimental study on flotation of copper−molybdenum ore using low-alkalinity lime combined with BH506

  • 摘要: 针对蒙东某铜钼矿单一高碱度石灰浮选工艺存在铜钼金属回收率低、泡沫黏度大、管道易结垢及回水中 Ca2+含量超标等问题,开展低碱度组合抑制剂(石灰+ BH506)浮选新工艺试验研究,通过系统条件试验与闭路试验,探究 BH506与石灰复配的协同抑硫机制及其对铜钼浮选指标的影响规律。结果表明,在石灰(350 g/t) + BH506 (70 g/t)、pH值为8.8的条件下,可获得铜品位 18.62 %、钼品位 5.02 % 的铜钼精矿,铜、钼回收率分别达 87.19 %、84.94 %,较原高碱度工艺分别提升 0.12 百分点和 3.10 百分点。该工艺石灰用量降低了82.50 %,实现年节约药剂成本252万元,新增经济效益 8609.13 万元。研究证实,BH506 与石灰复配可协同强化黄铁矿抑制、优化矿浆浮选环境,为低碱度条件下铜钼高效浮选及矿山降本增效提供了可靠的技术途径。

     

    Abstract: A copper−molybdenum ore deposit in eastern Inner Mongolia was processed using a single high-alkalinity lime flotation scheme, which led to low recoveries of copper and molybdenum, high froth viscosity, pipeline scaling, and excessive Ca2+ concentrations in the recycled water. To address these problems, a new low-alkalinity combined inhibitor process (lime + BH506) was investigated. Through systematic condition tests and closed-circuit tests, the synergistic pyrite inhibition mechanism of BH506 combined with lime and its effects on copper and molybdenum flotation indices were studied. The results show that under low-alkalinity conditions,lime dosage of 350 g/t, and BH506 dosage of 70 g/t、pH of 8.8, a bulk concentrate with copper grade of 18.62 % and molybdenum grade of 5.02 % is obtained, and the recoveries of copper and molybdenum reach 87.19 % and 84.94 %, respectively, which are 0.12 percentage and 3.10 percentage points higher than those of the original high-alkalinity process. While significantly improving molybdenum recovery, the lime consumption is reduced by 82.50 %, resulting in an annual reagent cost saving of 2.52 million yuan and an annual increase in economic benefit of 86.091 3 million yuan. This study demonstrates that the combination of BH506 and lime enhances pyrite inhibition through a synergistic effect and optimizes the pulp environment, thus providing a reliable technical approach for efficient copper-molybdenum flotation and overall cost reduction under low-alkalinity conditions.

     

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