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高压辊磨机在金矿破碎中的应用研究

Application of high-pressure grinding rolls in gold ore crushing

  • 摘要: 在全球矿业面临能耗与效率双重压力的背景下,高压辊磨机作为一种高效的破碎技术,在金矿选矿领域的应用日益广泛。系统阐述了高压辊磨机基于颗粒层压碎原理的工作机制,分析了其相较于传统圆锥、颚式破碎机在单位能耗、处理能力及产品特性方面的显著优势,并探讨了辊压力、辊速及给料粒度等关键参数的选择原则。结果表明:高压辊磨机破碎产品具有更高的−0.074 mm细粒级占比,并通过产生网状微裂纹显著降低矿石邦德功指数,平均下降15 %~20 %,从而为后续磨矿与浸出工序创造有利条件;高压辊磨机能降低碎磨综合能耗并促使金浸出率提升;针对应用中存在的辊面磨损、物料含水率及黏土含量高等问题,提出了材料优化与工艺控制的解决方案。高压辊磨机具有节能、增效及改善矿物解离的特性,对于处理低品位、嵌布复杂的金矿石资源,提升全流程技术经济指标具有重要价值,是推动金矿选矿工艺绿色升级的关键技术之一。

     

    Abstract: Against the backdrop of dual pressures of energy consumption and efficiency faced by the global mining industry, the high-pressure grinding roll (HPGR), as an efficient comminution technology, has been increasingly applied in the field of gold ore beneficiation. This paper systematically explained the working mechanism of HPGR based on the principle of interparticle compression, analyzed its advantages over conventional cone and jaw crushers in terms of specific energy consumption, throughput, and product characteristics, and discussed the selection of key operating parameters, including roll pressure, roll speed, and feed particle size. The results show that HPGR products contain a higher proportion of −0.074 mm particle size content. In addition, by generating a network of microcracks, HPGR significantly reduces the Bond Work Index by 15 %–20 %, thus creating favorable conditions for subsequent grinding and leaching. The HPGR reduces the overall comminution energy consumption and increases the gold leaching rate. To address issues encountered in practical applications, such as roll surface wear and high moisture or clay content in the feed material, this paper proposes solutions involving material optimization and improved process control. Owing to its energy-saving performance, high efficiency, and enhanced mineral liberation, HPGR plays an important role in processing low-grade and complexly disseminated gold ores and in improving the overall techno-economic performance of the process. It is one of the key technologies promoting the green upgrading of gold ore beneficiation processes.

     

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