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充填系统管网布局优化及其安全输送效能研究

Research on optimal layout of filling system pipeline network and safe transportation efficiency

  • 摘要: 随着浅地表资源枯竭,深井开采成为必然趋势,充填采矿法作为核心方法之一,其管网布局合理性与输送能力直接影响系统运行效率。针对当前深井充填管网布局存在的管道磨损严重、输送阻力大、堵塞风险高及压力分布不均、气锤效应等安全问题,以深井充填系统管网为研究对象,旨在优化管网布局以提升安全输送性能。通过理论分析与现场试验相结合的方法,系统探讨优化布局对管道磨损速率、输送阻力及堵塞风险的影响机制。以云南某深部金属矿山为例进行应用验证,结果表明:优化后管道长度由9 000 m缩短至2 600 m,弯头数量显著减少;在实际运行中,管道磨损率降低40 %,输送阻力减少30 %,输送效率提高20 %,单次充填时间缩短近20 min。研究成果为深井矿山充填系统安全高效运行提供了理论与技术支撑。

     

    Abstract: As shallow surface resources become depleted, deep mining has become an inevitable trend. The filling system serves as one of the core methods for deep mining, and the rationality of its pipeline network layout and the transportation capacity directly affect the operational efficiency of the system. In response to the safety issues existing in current pipeline network layouts for deep mine filling, such as severe pipeline wear, high transportation resistance, high risk of plugging, uneven pressure distribution, and gas hammer effect, this study took the pipeline network of deep mine filling systems as the research object, aiming to optimize the pipeline network layout and enhance safe transportation performance. Through a combination of theoretical analysis and field testing, the influence mechanism of optimized layout on pipeline wear rate, transportation resistance, and plugging risk was systematically investigated. A deep metal mine in Yunnan Province was used as a case study for application verification. The results show that after optimization, the pipeline network length is reduced from 9 000 m to 2 600 m, and the number of elbows is significantly decreased. In actual operation, the pipeline wear rate is reduced by 40 %; transportation resistance decreases by 30 %; transportation efficiency increases by 20 %, and the single filling operation time is shortened by nearly 20 minutes. The research findings provide theoretical and technical support for the safe and efficient operation of filling systems in deep mines.

     

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