高级检索

基于响应面法的冶金渣−石膏复合胶凝材料制备及水化胶结性能研究

Preparation and hydration cementing properties of metallurgical slag−gypsum composite cementitious material based on response surface methodology

  • 摘要: 水泥生产是全球二氧化碳排放的主要来源之一,这推动了以一般工业固体废物为原料的低碳胶凝材料的研发进程。以冶金渣−石膏复合胶凝材料为对象,探究其作为普通硅酸盐水泥部分替代品的可行性,重点分析冶金渣−石膏复合胶凝材料的水化机理、水化产物及强度发展规律。研究采用响应面法配比设计方案,对钢渣、粒化高炉矿渣与脱硫石膏的掺量比例进行优化;共制备10组配比试样,测试其7 d与28 d养护龄期的单轴抗压强度,并选取典型配比组,通过X射线衍射与扫描电镜−能谱联用技术开展微观表征分析。响应面模型拟合效果优异,7 d与28 d养护龄期模型的决定系数R2分别为0.987与0.837。材料早期强度主要受控于脱硫石膏与矿渣之间的交互作用,而后期强度则以整体配比组分的调控效应为主导。水化进程呈现明显的阶段特征:早期以钙矾石生成为核心,后期则依靠钙铝硅质凝胶的生长实现基体致密化。优化配比组(钢渣33.5 %、粒化高炉矿渣55 %、脱硫石膏11.5 %)的7 d与28 d力学性能相对最优。研究结果表明,冶金渣−石膏复合胶凝材料可提供满足矿山充填及其他低强度建筑工程需求的力学性能,同时有效降低环境影响。

     

    Abstract: Cement production is a major contributor to global CO2 emissions, motivating the research and development process of low-carbon cementitious materials using industrial solid waste as raw materials. This study investigated a metallurgical slag−gypsum composite cementitious material as a partial substitute for ordinary Portland cement, with emphasis on the hydration mechanisms, hydration products, and strength development rules of the metallurgical slag−gypsum composite cementitious material. A response surface methodology mixture design was used to optimize the proportions of steel slag, ground granulated blast furnace slag, and desulfurized gypsum. Ten mixtures were prepared and tested for uniaxial compressive strength at 7 d and 28 d, and selected typical mixtures were characterized using X-ray diffraction and scanning electron microscopy with energy-dispersive spectroscopy. The response surface model exhibited excellent fitting performance, with the coefficients of determination (R2) for the models at curing ages of 7 d and 28 d being 0.987 and 0.837, respectively. The early strength of the material was primarily governed by the interaction between DG and slag, whereas the later strength was dominated by the regulating effect of the overall proportioning components. The hydration process exhibited distinct stage characteristics: The early stage was centered on the formation of ettringite, while the later stage relied on the growth of calcium-aluminosilicate gel to achieve matrix densification. The optimized proportioning group (33.5 % SS, 55 % slag, and 11.5 % DG) exhibited the best mechanical properties at 7 d and 28 d. The research results indicate that the metallurgical slag−gypsum composite cementitious material can provide the mechanical properties required for mine backfilling and other low-strength construction applications, while effectively reducing environmental impact.

     

/

返回文章
返回