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复杂应力充填体内巷道变形特征及支护优化

Deformation characteristics and support optimization of roadways in backfill under complex stress conditions

  • 摘要: 为探究复杂应力条件下充填体内掘进巷道的变形特征与支护优化方法,调查了塞尔维亚某铜矿应力分布与巷道变形破坏特征,基于改进的煤矿顶板分级系统(mCMRR)评价充填体稳定性,结合锚杆支护分析系统(ARBS)和数值模拟优化了充填体内掘进巷道的支护参数。结果表明,较大的水平应力差异系数、岩层破碎及多中段高强度开采导致的应力非均匀转移是矿区应力复杂的主要原因,巷道表现出压顶破坏、尖顶破坏、喷层错动等变形特征。一步骤采场底部结构充填体mCMRR值为60.5,评价等级中等,安全系数2.14。充填体内掘进巷道的锚网喷联合支护中,现有锚杆网度可从0.8 m×1.0 m优化为1.0 m×1.2 m;数值模拟及工业试验表明,顶板锚杆网度1.0 m×1.2 m、顶板与侧帮挂ϕ6 mm@100 mm×100 mm金属网加50 mm厚C25喷射混凝土的支护参数可有效形成巷道−围岩协同承压结构,巷道顶板、两帮应力、位移及塑性区分布符合安全要求,支护成本降低8.3 %。

     

    Abstract: To investigate the deformation characteristics and support optimization methods of roadways excavated in backfill under complex stress conditions, the stress distribution and roadway deformation failure characteristics of a copper mine in Serbia were surveyed. The stability of the backfill was evaluated based on a modified coal mine roof rating (mCMRR) system, and the support parameters for roadways excavated in the backfill were optimized by combining the analysis of roof bolt systems (ARBS) with numerical simulation. The results show that a high horizontal stress difference coefficient, fractured rock strata, and non-uniform stress transfer induced by intensive multi-level mining are the main causes of the complex stress regime in the mine, with roadway deformation characterized by roof crushing, apex failure, and shear staggering. The mCMRR value of the backfill in the bottom structure of the preliminary stope is 60.5, rated as "moderate" with a safety factor of 2.14. For the combined bolt-mesh-shotcrete support system in roadways excavated in the backfill, the existing bolt pattern can be optimized from 0.8 m × 1.0 m to 1.0 m × 1.2 m. Numerical simulation and industrial tests indicate that a support scheme consisting of roof bolts spaced at 1.0 m × 1.2 m, ϕ6 mm @ 100 mm × 100 mm steel mesh on the roof and sidewalls, and a 50 mm shotcrete layer, can effectively form a cooperative load-bearing structure of roadway and surrounding rock. The stress, displacement, and plastic zone distributions in the roof and sidewalls meet safety requirements, and the support cost is reduced by 8.3 %.

     

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