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胶固粉−分级尾砂充填配合比优化研究与应用

Optimization research and application of cementitious filler−graded tailings backfill mix proportions

  • 摘要: 针对锦丰金矿分级尾砂浓度下降及充填成本升高等问题,进行了不同料浆浓度及不同胶凝剂掺量下的充填体强度对比试验,分析了影响料浆流动性和充填体强度的影响因素,通过扫描电子显微镜技术分析了胶固粉−分级尾砂水化后的微观结构,在保证强度及流动性均满足设计要求的前提下,分析不同配合比的胶凝材料成本,选出技术经济指标最佳的充填配合比。结果表明:胶固粉作为胶凝材料使得充填体具有较高的早期强度,其掺量对料浆流动性影响不大,料浆浓度是影响流动性的主要因素;相同料浆浓度条件下,充填体的单轴抗压强度随胶固粉掺量增大而增大,料浆浓度64 %时,胶固粉掺量5.5 % 7 d强度达到0.36 MPa,可满足设计要求的0.35 MPa,料浆浓度降低至62 %、63 %时,胶固粉掺量需增加至6.5 %;料浆浓度只有61 %时,胶固粉掺量需提高至7.0 %方可满足;5.5 %胶固粉掺量制备料浆浓度64 %的料浆充填成本最低。

     

    Abstract: To address the issues of declining graded tailings concentration and escalating backfill costs in the Guizhou Jinfeng Gold Mine, comparative studies were conducted to evaluate the strength of backfill materials at varying slurry densities and cementitious additive proportions. Influential factors on the fluidity of the slurry and the strength of the backfill materials were analyzed. Additionally, the microstructure of the hydrated cementitious filler-graded tailings composite was examined using scanning electron microscopy. Under the premise that both strength and fluidity meet the design requirements, the cost of cementitious materials with different mix proportions was analyzed, and the backfill mix proportion with the best techno-economic efficiency was selected. The findings indicate that the use of cementitious filler as a cementitious material endows the backfill with enhanced early-stage strength, with its proportion having minimal impact on the slurry's fluidity. The primary determinant of fluidity is identified as the slurry density. Under identical density conditions, the uniaxial compressive strength of the backfill increases with an increment in the cementitious filler content. At a slurry density of 64 %, a cementitious filler content of 5.5 % yields a 7-day strength of 0.36 MPa, fulfilling the design specification of 0.35 MPa. When the slurry density is reduced to 62 % or 63 %, the cementitious filler content must be escalated to 6.5 %. At a slurry density of only 61 %, the cementitious filler content must be raised to 7.0 % to ensure compliance. The lowest backfill cost is achieved with a slurry prepared at a density of 64 % using a cementitious filler content of 5.5 %.

     

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