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载金炭解吸电积泄压废气中氨汞协同处理研究与应用

Research and application of synergistic treatment of ammonia and mercury in pressure-relief off-gas from gold-loaded carbon desorption and electrowinning

  • 摘要: 针对载金炭高温高压解吸电积工艺泄压废气中氨、汞及碱性气溶胶多组分污染物协同治理难题,通过开展工艺理论研究,构建了一套基于“一段冷凝—二段化学吸收—三段喷淋—四段吸附”的全碱性四级协同净化工艺。该工艺跨界引入并优化了磷酸铵镁(MAP)和碱性过氧硫化复合除汞剂,以实现运用化学沉淀法固定气态氨和深度脱除汞的目标。工业试验结果显示,该工艺对污染物的脱除效果显著。外排废气中氨质量浓度由376 mg/m3降至2.62 mg/m3,去除率达到99.30 %;汞浓度稳定维持在0.01 mg/m3以下,去除率超过99.5 %。此外,揭示了“氨深度固定促进汞沉淀”的协同机制,并确定pH=8.5~9.0为最优协同与安全操作区间,可从根本上杜绝HCN与H2S生成。该工艺处理效率高、运行稳定、无二次污染且兼具经济性,为行业同类废气的深度治理提供了可靠的技术方案。

     

    Abstract: To address the challenge of the synergistic treatment of multiple pollutants, including ammonia, mercury, and alkaline aerosols, in pressure-relief off-gas generated during the high-temperature and high-pressure desorption and electrowinning of gold-loaded carbon, a four-stage, process-wide alkaline synergistic purification process was developed based on a theoretical investigation of the process. The process comprises "Stage Ⅰ condensation, Stage Ⅱ chemical absorption, Stage Ⅲ scrubbing, and Stage Ⅳ adsorption." Magnesium ammonium phosphate (MAP) precipitation and an alkaline peroxide-sulfide composite mercury-removal reagent were adopted from other fields and optimized to immobilize gaseous ammonia through chemical precipitation and achieve deep mercury removal. Industrial test results showed that the process achieved significant pollutant removal. The mass concentration of ammonia in the discharged off-gas decreased from 376 mg/m3 to 2.62 mg/m3, corresponding to a removal efficiency of 99.30 %. The mercury concentration remained consistently below 0.01 mg/m3, with a removal efficiency exceeding 99.5 %. In addition, the synergistic mechanism through which "deep ammonia immobilization enhances mercury precipitation" was revealed, and a pH range of 8.50−9.0 was identified as optimal for synergistic performance and safe operation, thus fundamentally preventing the formation of HCN and H2S. The process features high treatment efficiency, stable operation, no secondary pollution, and economic viability, providing a reliable technical solution for the advanced treatment of similar off-gases in the industry.

     

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