焦家金矿全尾砂膏体料浆流变特性及管道输送阻力研究
Research on rheological characteristics and pipeline transport resistance of paste slurry using total tailings at Jiaojia Gold Mine
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摘要:
焦家金矿采用分级尾砂自流充填方式进行充填,其存在深部开采适用性弱,充填料浆分层、离析、泌水严重等问题。为此,提出膏体充填解决方案。开展了膏体充填料浆流变特性试验与 半工业环管试验,系统评估膏体充填料浆的流变参数与管道输送阻力特性。结果表明:全尾砂充填料浆在料浆浓度74%时可达到膏体状态,流动性与稳定性较优,灰砂比1∶4至1∶15的料浆满足泵送要求;在连续泵送过程中,管道沿程阻力损失与灰砂比、料浆浓度和泵送流速均呈正相关,随 着泵送排量的提高,流速增大,管道沿程阻力损失相应增加;在带料停泵1~2 h,重启泵后管道内料浆堵管风险较低。研究结果不仅为焦家金矿充填系统的设计和尾砂资源化利用提供了理论支持和工程参考,同时对促进矿山行业的绿色发展、减少尾砂外排及环境污染具有重要意义。
Abstract:The Jiaojia Gold Mine employs classified tailings for gravity flow backfill, a method associated with weak applicability in deep mining and severe issues of slurry segregation, stratification, and bleeding. A paste backfill solution was therefore proposed. Rheological characteristic tests and semi‐industrial loop pipeline tests were conducted to systematically evaluate the rheological parameters and pipeline transport resistance of the paste backfill slurry. The results show that the total tailings backfill slurry achieves a paste state at a concentration of 74 %, exhibiting favorable fluidity and stability. Slurries with cement‐to‐tailings ratios ranging from 1∶4 to 1∶15 meet pumpability requirements. During continuous pumping, the pipeline pressure loss is positively correlated with the cement‐to‐tailings ratio,slurry concentration,and pumping flow rate.As the pumping capacity increases, the flow velocity rises, leading to a corresponding increase in pipeline resistance. After stopping the pump with material in the line for 1-2 hours, the risk of pipeline blockage upon restarting the pump is low. The findings not only provide theoretical support and engineering reference for the design of the backfill system and resource utilization of tailings at the Jiaojia Gold Mine but also hold significant importance for promoting green development in the mining industry, reducing tailings discharge, and mitigating environmental pollution.
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